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Description and Application Scenarios: Stainless Steel Sanitary Welded Fixed Pipe Supports
Product Overview: The Stainless Steel Sanitary Welded Fixed Pipe Support is a specialized piping support component designed for industries with stringent hygiene requirements—such as food processing, pharmaceuticals, dairy production, beverages, and bioengineering. Fabricated from high-quality SUS304 or SUS316L stainless steel, the product features a polished surface finish that meets the requirements of international sanitary standards, including 3A and ASME BPE.
Key Application Scenarios
1. Food and Beverage Industry:
* Dairy Processing: Piping support for production lines involving milk, pasteurized milk, yogurt, and cheese.
* Beverage Production: Securing fluid pipelines for beer, fruit juices, carbonated drinks, purified water, and similar products.
* Sauces and Condiments: Transport pipelines for food-grade fluids such as soy sauce, ketchup, and salad dressings.
* Baked Goods: Piping systems for high-temperature fluids, such as chocolate and syrups.
2. Pharmaceuticals and Biotechnology:
* Purified Water Systems: Support for piping carrying pharmaceutical-grade purified water and Water for Injection (WFI).
* Bioreactor Piping: Securing sterile pipelines used in cell culture and fermentation processes.
* Pharmaceutical Fluid Transport: Piping systems for sterile products, including large-volume parenterals (IV fluids) and small-volume injectables.
* Clean Gas Piping: Transport pipelines for process gases such as compressed air and nitrogen.
3. Dairy and Baking:
* UHT Sterilization: Sanitary-grade piping support for equipment used in Ultra-High Temperature (UHT) instantaneous sterilization.
* CIP/SIP Systems: Securing pipelines for Clean-in-Place (CIP) and Sterilize-in-Place (SIP) systems.
* Ice Cream Production Lines: Piping support for pasteurization and aging processes.
4. Daily Chemicals and Cosmetics:
* Skincare Production Lines: Fluid pipelines for products such as serums and lotions.
* Detergent Manufacturing: Securing transport pipelines for surfactant solutions.
* Perfumes and Fragrances: Sanitary-grade transport for alcohol-based liquids.
5. Industrial Water Treatment:
* Reverse Osmosis Systems: Piping support for water purification equipment.
* Water Softening Equipment: Piping fixation for boiler feedwater systems.
* Wastewater Recovery: Support and fixation for wastewater treatment pipelines in food processing plants. Technical Features and Advantages
Material: SUS304 / SUS316L; offers excellent corrosion resistance.
Surface Finish: Polished internally and externally to Ra ≤ 0.8μm.
Connection Method: Primarily welded connections, ensuring a dead-leg-free design.
Sanitary Standards: Compliant with 3A, ASME BPE, and EHEDG standards.
Temperature Range: -20°C to +200°C.
Pressure Rating: Capable of withstanding 0.5–2.0 MPa, depending on specifications.
Key Considerations for Design and Selection
1. Pipe Specifications: Select the appropriate bracket size based on the pipe nominal diameter (DN15–DN150).
2. Mounting Method: Three primary installation types are available: wall-mounted, suspended (overhead), and floor-supported.
3. Load Requirements: Calculate static and dynamic loads based on the pipe's full-flow (filled) condition.
4. Spacing Design: Determine the spacing between brackets based on the pipe material and required span (typically 1.5–3 meters).
5. Thermal Expansion Compensation: For long-distance piping runs, consider the configuration of expansion joints and guide supports.
Typical Installation Case Studies
Dairy Processing Plant: Milk pretreatment workshop for a 500-head dairy farm; utilized approximately 200 sets of welded, fixed pipe supports in DN50–DN80 sizes.
Biopharmaceutical Enterprise: Monoclonal antibody production line; sanitary piping system supporting a 2,000L bioreactor, utilizing brackets constructed from 316L stainless steel.
Brewery: Wort transfer line connecting the mashing workshop to the fermentation workshop; utilized SUS304 welded brackets in conjunction with thermal insulation measures.
If you require specific product parameters, pricing information, or a custom design solution, please provide your detailed technical requirements; I would be happy to assist you in identifying the most suitable product solution.
