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Sanitary Stainless Steel Pin Fixed Spray Ball

The Stainless Steel Sanitary Pin-Fixed Spray Ball is a static spray device designed for the internal cleaning of tanks and vessels. Its defining feature is its pin-type quick-assembly structure; by combining the corrosion resistance of stainless steel with the precise, targeted spraying of fixed spherical nozzles, it offers a cost-effective and easily disassembled tank cleaning solution for industries such as food processing, pharmaceuticals, and chemicals.

**Core Structure and Materials**

This spray ball is specifically engineered for high-sanitation environments, featuring meticulous design in both materials and structure: **Body Material:** Typically constructed from SUS304 or SUS316L stainless steel. SUS316L is frequently utilized in pharmaceutical and chemical applications due to its superior resistance to acids, alkalis, and high temperatures. **Surface Finish:** Both internal and external surfaces undergo mirror polishing to achieve low surface roughness; this minimizes dirt accumulation and ensures compliance with sanitary certification standards such as GMP and FDA. **Connection Method:** The core feature is the pin-type connection, which enables rapid assembly and disassembly without the need for tools—a design that can boost maintenance efficiency by over 80% compared to threaded or welded connections.

**Working Principle**

The fixed spray ball operates as a static device, containing no internal rotating components. During operation, high-pressure cleaning fluid (such as water or disinfectant solutions) enters the spherical body and is ejected directly through small, pre-angled orifices on the surface. This creates fan-shaped or conical fluid streams that directly scour the interior walls of the tank.

**Spray Patterns:** Standard models typically offer either 360° full coverage or 180° directional spraying.
**Coverage Range:** A single spray ball typically achieves a cleaning radius of 1.25 to 5 meters, depending on the operating pressure and flow rate.

**Product Advantages**

**Rapid Assembly/Disassembly:** This is the most significant advantage of the pin-type design compared to other connection methods. The pin connection requires no wrenches, making it ideal for high-sanitation environments where frequent removal and cleaning of the spray ball body are required.
**Zero Maintenance Costs:** Since there are no moving parts—such as bearings or impellers—there is no risk of mechanical wear; the device is virtually maintenance-free and boasts an extremely low failure rate.
**Precise Cleaning:** The angles and positions of the spray orifices are fixed, ensuring a stable and controllable spray trajectory that facilitates customized designs to effectively target and clean "dead spots" or hard-to-reach areas within the tank. Temperature and Corrosion Resistance: Its all-stainless steel construction enables it to withstand high temperatures ranging from 120°C to 200°C, and to endure operating pressures of 0.3 to 1.0 MPa.

Common Technical Parameters

Dimensions: The connection pipe diameter typically ranges from DN15 to DN65 (approximately 1/2 inch to 2.5 inches).
Operating Pressure: A range of 1.5 to 3 bar is recommended, as cleaning efficiency is optimal within this range.
Flow Rate Range: Approximately 12 to 38 m³/h; for certain models, the flow rate can reach up to 330 L/min at a pressure of 2 bar.
Maximum Temperature Resistance: Standard models can withstand temperatures up to 120°C; when equipped with specialized seals and structural components, they can endure temperatures of 200°C or even higher.
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Product Overview

 

The Stainless Steel Sanitary Pin-Fixed Spray Ball is a specialized piece of industrial cleaning equipment, primarily designed for the internal cleaning of various storage tanks, reactors, and vessels.

 

Product Features / Material Advantages

 

Crafted from high-quality materials—including SUS304, SUS316L stainless steel, and titanium—the product features high-grade polishing on both its internal and external surfaces. The surface finish achieves a roughness value of Ra ≤ 0.3–0.8 μm, fully complying with the stringent sanitary standards required by the food, pharmaceutical, and related industries.

 

Structural Design

 

Utilizing a pin-type connection mechanism, the unit allows for quick and easy installation and removal. Its spherical design is available in two specifications—round and oval—while the spray nozzles feature a flat-slot configuration to ensure a more uniform and consistent cleaning effect.

 

Performance Parameters

 

Working Pressure: 2.0 MPa

 

Working Temperature: 0–120°C

 

Spray Radius: Up to 1.5–4 meters

 

Cleaning Angle: 180° or 360° (Selectable)

 

Standards and Certifications

 

The product complies with numerous international standards—including DIN, SMS, ISO, IDF, 3A, RJT, DS, BS, BPE, API, JIS, GB, and others—ensuring global compatibility and interchangeability.

 

Key Application Scenarios: Food Processing Industry (edible oil tank cleaning, sauce and condiment vessel cleaning, raw material tank maintenance); Beverage and Dairy Industry (CIP systems for milk tanks, juice vessel cleaning, yogurt fermentation tank maintenance); Pharmaceutical and Bioengineering Fields (pharmaceutical intermediate tank cleaning, bioreactor internal wall cleaning, pharmaceutical water system tank maintenance); Beer and Brewing Industry (beer fermentation tank cleaning, brewing raw material tank cleaning, alcohol storage vessel maintenance); Cosmetics and Fine Chemicals Industry (cosmetics raw material tank cleaning, fine chemical product tank maintenance, chemical intermediate vessel cleaning); and Other Industrial Applications (petrochemical tank cleaning, power plant water treatment systems, machinery manufacturing coolant tank cleaning).

 

Product Advantages: 1. High Cleaning Efficiency: Features 360-degree rotational spraying with extensive coverage, ensuring a thorough clean with no dead spots. 2. Cost Savings: Operates at low pressure and requires minimal washing fluid, thereby significantly reducing operational costs. 3. Hygienic and Reliable: Fully complies with sanitary standards such as GMP and FDA. 4. Durable: Features a dual-ball-bearing design for smooth operation and a long service life. 5. Easy Maintenance: Utilizes a pin-type connection design to facilitate routine inspection and maintenance.

 

Selection Recommendations

 

Selecting the appropriate spray ball requires consideration of the following factors: tank volume and dimensions, type of cleaning medium (alkaline, acidic, or water-based), operating pressure and temperature requirements, cleaning frequency, and operating environment. It is recommended to consult with a professional supplier—based on your specific operating conditions—to select the most suitable product specifications and model.

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